CNC Knife Cutter automatic gasket making Cutting Machine for Rubber Graphite non asbestos sealing ring PTFE Plastic Film Sticker
Introductions:
Deveup CNC gasket cutting machine is mainly used in the sealing industry for automatic intelligent cutting of various sealing gaskets, including non asbestos gasket, asbestos rubber gasket, graphite composite gasket, rubber gasket, PTFE gaskets, and etc. The reasonable and advanced mechanical structure design and the CAM special software developed for the sealing industry promote our cutting machine to complete the special-shaped processing of sealing parts with high precision, high speed and more stability. The finished workpiece is free of sawtooth, burr, smooth and consistent, effectively solving the aging of sealing industry practitioners, low production efficiency, dependence on labor experience, low material utilization rate, and the difficulty in manufacturing special-shaped parts and non-standard specifications Chaotic document management, high product scrap rate, long delivery cycle and other problems help customers in the sealing industry win more market share with high-quality, short production cycle and customized customer service while reducing costs and improving efficiency!
Compared with traditional die punching and CO2 laser cutting, our intelligent digital cutting machine does not need a die, saving time and effort. It features accurate sample cutting, smooth edges, no serrations, no yellowing and charring, no powder foam, smoke, odor, safety, environmental protection, easy maintenance, and low cost. Users can also choose large vision systems, projectors, dual heads, and lengthen and widen the working area of the cutting bed, To meet different personalized production needs.
Specifications:
|
Model
|
DO1625S
|
DO1830S
|
DO1650S
|
Customize
|
|
Working Size
|
1600*2500mm
|
1800*3000mm
|
1600*5000mm
|
Any Size
|
|
Applicable Materials
|
Rubber, Cork, Felt, Foam, Asbestos, Non-asbestos, PTFE, Graphite, other non-metal gasket materials
|
|
Drive Motor
|
Japan's Panasonic Servo Motor and Drive
|
|
Machine Advantage
|
1.The X axis is driven by double Japanese Panasonic servo motors; 2.The measurement adopts 7mm aviation aluminum alloy material, and the mold is extruded; 3.All electrical accessories use the French Schneider brand.
|
|
Cutting Thickness
|
0.1-45.0mm according to materials(Customizable maximum cutting thickness 110mm)
|
|
Cutting Speed
|
1700mm/s
|
|
Cutting tolerance
|
±0.1mm
|
|
File Format
|
DXF, PLT, DWG, AI
|
|
Fixed Mode
|
Vacuum Partittion Adsorption
|
|
Safety Devices
|
Use infrared sensing, safe and reliable
|
|
Total Power
|
11KW (Vacuum pump power 9KW)
|
|
Input Voltage
|
AC 220V 380V±10%,50HZ-60HZ(Configurable transformer for customer location)
|
|
Recommended Tools
|
High-power POT, 400W high-power EOT, high-speed milling cutter
|
Our CNC gasket cutting machine adopts super powerful pneumatic cutting tools, which can be used to make non-metal gaskets, such as: asbestos, rubber, graphite, PTFE, etc.
*The X-axis of the machine adopts double Japanese Panasonic servo motors with strong power. Ensure continuous and stable cutting;
*Intelligent gasket software, built-in more than 100 kinds of common gasket graphics, without CAD drawing, it supports intelligent nesting.
*More uses. Can be configured with a variety of tools - high-speed milling cutter, inkjet, to meet the processing of different materials and more processes.
Processing advantages:
With the continuous development of numerical control technology, more and more gasket production plants have chosen to use intelligent cutting equipment instead of workers. Our oscillating knife cutting machine is a kind of CNC machining equipment widely used in the sealing industry. It adopts advanced oscillating knife cutting technology and can choose different tools according to materials. It can meet the cutting of non-metallic gaskets such as asbestos sheet, asbestos rubber sheet, graphite composite sheet, rubber, and PTFE.
Cutting the gasket with our CNC oscillating knife digital cutting machine has 4 advantages:
1. More flexible; the gasket automatic cutting machine does not need a mold, only need to import the processing data (PLT, DXF, AI format) into the system, can cut, and can modify the size and shape of the gasket.
2. Save materials; automatic nesting software can complete typesetting quickly and accurately, without manual nesting. After actual testing, using an automatic cutter saves more than 10% of material compared to manual cutting.
3. Guarantee product quality; CNC cutting is more precise and meets the high-precision cutting requirements of sealing gaskets.
4. Reducing the dependence of production on labor; CNC gasket cutting machine operation is very simple, low requirements for workers, solving the problem of high worker costs and difficulty in recruiting workers.
Cutting Samples:
More Applications:
Machine Details:
Colorful & touch control operation panel, with more intuitive operation interface, which can directly input processing data, set processing speed and knife depth, support screen automatic protection, and protect processing data,feature-rich and user-friendly operation
A variety of tool combinations, equipped with intelligent prop interchange system, can cut different materials to achieve different tasks, and multiple tool heads can work individually or in concert. Powerful function, fast running speed, high processing accuracy, truly multi-purpose machine.
We insist on using 6mm thick, 60mm diameter steel pipes, and adding load-bearing brackets in the X and Y axis directions every 80-100mm span. We use 60mm thick cast iron in the frame and guide rail mounting position and use CNC gantry machining center for planing and milling. Our bed has the characteristics of heavy weight, good load-bearing capacity and high hardness, which ensures the accuracy and stability of the oscillating knife cutting machine at high speed. We guarantee that the machine will not be deformed in 10 years.
The beam adopts the extrusion process of aviation aluminum alloy die, which ensures the stability and high precision of machine operation at high speed, especially suitable for some industries that require high precision, such as sealing gaskets
Imported famous brand helical gear rack, quenching and hardening treatment. High precision, strong load-bearing capacity, smooth running at high speed and less noise.
Taiwan PMI 20mm high precision linear guide, high positioning accuracy, high repeatability. Low friction resistance, high rigidity four-way load design, high speed and long time operation to maintain high precision
Safety protection device. Highly sensitive collision avoidance system and red light brake system. When the machine is cutting at high speed, it can effectively protect safety of the operator.
The worktable is a high precision and strength aluminum honeycomb vacuum absorption worktable. Cooperate with high power vacuum pump to fix the material.
Imported Holland 4mm Felt
To protect the vacuum table and blades when machine working. Cut resistance, good softness, will not scratch the product, non-slip
High power vacuum pump to fix material. The vacuum pump runs automatically when the machine is working.
Use top quality Japan Panasonic servo motors and drivers(X-axis double servo motor driving + precision reducer drive). Strong power, long life, and high precision.
Machine operation software is feature-rich, supports multi-language, friendly operation, and has automatic optimization nesting function, which can help customers save raw materials to the greatest extent.
Cutting Tools:
FAQ:
1. Q: Are you a factory or Trading company?
A: We are a professional oscillating knife cutting machine production factory, we produce high-end quality CNC cutting machines.
2. Q: Can you customize the machine according to my needs?
A: Yes, we accept the customized machine, our company has an experienced professional design team, we can give you our professional suggestions according to your requirements and design a cost-effective machine for your needs.
3. Q: What is the difference between this knife cutting product and your laser cutting machine?
A: a. This knife cutting machine cut with vibrating blades, no laser, no pollution, and create a good working environment for workers.
b. Blade cutting can ensure the edge of material cutting smooth without burning.
4. Q: What's the warranty policy?
A:Standard warranty is 36 months upon delivery.
Main parts are free of charge(except consumable parts) when problems happened because of quality problem during this period.
Problems caused by wrong operate will also well-solved.
5. Q: Can I still get support after warranty?
A: Of course, We offers life-time technology support, you can always counting on our service.
6. Q: This is the first time I buy machine from China, what can you do for me?
A: We supply DDU service for the new buyers. This service means we will deliver machine directly to your factory.
Why Choose Us?
We provide customers with automated production equipment that replaces skilled workers and reduces labor costs.
We equip our machines with automated typesetting software that provides customers with an optimal layout plan, maximizes material utilization and avoids wasted material.
Our equipment is easy to operate. The digitalized processing transforms "old-fashioned" repetitive work (typesetting, changing size, etc.) into one operation, making it more "user-friendly," reducing employee turnover and its negative effects on production.Digital production enables a seamless cooperation between machine and man that has never before been possible.
The efficiency of our machines is unparalleled and the supply cycle is shortened, which makes our customers become the leaders once again in a highly competitive industry.
){kind=link}