Automatic Acoustic Felt Wall Panel Cutter CNC Insulation Foam Sponge Cutting Machine
Features:
If you are looking for a CNC cutting machine that allows you to cut and groove various shapes for polyester fiber PET felt acoustic panels foam or other insulation foam boards and acoustic panel insulation materials . Then, I recommend our digital cutting machine for you, the effective working width is 1600mm X 2500mm(can be customized), and for the processing characteristics of polyester fiber sound-absorbing panels, it is equipped with oscillating cutting tools and beveling tools (can meet 15°, 22.5°, 30° , 45° four angles of grooving), the two kinds of tools are automatically switched, and the cutting and grooving slotting are completed at one time for polyester fiber PET acoustic foam panel. It meets the design scheme of more acoustic walls, improves work efficiency, and reduces the dependence of production on workers.
Faced with a variety of processing needs of customers, ordinary manual cutting not only has a large amount of work, many processes, and low efficiency, but also causes uneven cutting, burrs, and other quality problems. There is a need for a more flexible, efficient and highly accurate cutting method instead of manual.
Advantages:
1. More flexible; polyester fiber felt PET acoustic panels automatic CNC cutting machine does not require a mold, just need import files (PLT, DXF, AI, DWG format) into machine cuttinig software, then machine will cut automatically.
2. Save materials; Automatic nesting software can complete typesetting quickly and accurately without manual nesting. After actual testing, using an automatic cutting machine can save more than 10% of material compared to manual cutting.
3. Guarantee product quality; polyester acoustic panels automatic cutting machine adopts high-frequency oscillating knife cutting technology, the cutting precision can be controlled at 0.02mm, and the cutting arc edge is smooth and flat.
4. Achieve high-efficiency production; fast cutting speed, polyester fiber felt PET acoustic panel cutting machine adopts Japanese Panasonic servo motors and drivers, max cutting speed is up to 1800mm/s.
5. Reducing the dependence of production on labor; The operation of Deveup CNC oscillating knife cutting machine is very simple, the requirements for workers are low, and one machine can replace 5 workers, which solves the problem of high worker cost and difficulty in recruiting workers.
6. Simplify the machining process; oscillating cutting tool, V-Grooving/Bevel cutting tools, and punching tools /milling tools can be configured. The three processes of cutting, punching and slotting are completed at one time without secondary processing.
Compared with Co2 laser cutting machine:
Both Co2 laser cutting machine and CNC digital oscillating knife cutting machine can cut PET acoustic panel foam, but laser cutting of PET acoustic foam has many disadvantages.
1) The depth of focus of the laser cutter determines that he cannot cut PET felt foam that is more than 3CM thick.
2) Laser cutting is thermal cutting, which can lead to yellowing and scorching of the edges.
3) Laser cutting produces smoke and odor.
And CNC digital oscillating knife cutting machine to cut a PET acoustic panel foam has incomparable advantages.
1) CNC digital kinife cutting machine is physical cutting, with advanced oscillating knife technology plus sharp tungsten steel blade. Cutting edge neatly without burrs, there will be no cutting edge yellowing phenomenon, and the cutting process is smoke-free and odorless.
2) CNC digital knife cutting machine can be equipped with blades of different lengths. The thickest can cut 110mm EVA foam.
(3) CNC digital knife cutting with a blade cutting, the use of cost is much lower than the laser cutting machine Co2 laser tube, and simple maintenance.
4) CNC digital knife cutting utilizes a vacuum adsorption platform to hold the material. The platform is 40cm thick precision aluminum plus 4mm thick felt, high flatness, cut a precision is much higher than the laser cutting machine.
In summary, if you need to cut PET acoustic, XPS and other acoustic panels or insulation foam board and other foams such as EVE EPE PE foam, Deveup cnc digital oscillating knife cutting machine is a good choice.
Specifications:
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Model
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DO1625S
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Working area
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1600mm x 2500mm (Support customization)
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Operation properties
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Online / offline operation; continuous cutting with high efficiency, 7*24 with zero downtime
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Safety device
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Physical anti-collision mechanism + infrared induction anti-collision to ensure production safety |
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Multi-function tools
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Oscillating knife cutting tool, Bevel slotting cutting tool, Milling tool, drawing mark, cursor positioning |
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Applicable materials
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PET acoustic panel, Rubber foam, fiberglass wool, rock wool, aluminum silicate cotton, phenolic foam insulation board, polyester fiber felt , XPS polystyrene insulation board and etc
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Transmission system
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Japanese Panasonic servo motor + precision reducer + Taiwan PMI guide rail + helical rack and pinion
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Fixed mode
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Vacuum adsorption
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Precision
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±0.01mm
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Cutting speed
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0-1800mm/s(Set according to material)
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Cutting thickness
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Standard cutting height: ≤50mm, customizable maximum cutting height 110mm
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Support file format
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DWG,PLT,DXF, AI
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Rated power
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9KW/11KW
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Rated voltage
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380V±10%/220V±10% Optional
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Control System
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Multilingual languages LCD touch panel
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Tips:
What insulation materials and sound absorbing materials can be cut by DEVEUP oscillating cnc knife cutting machine? It can cut PET acoustic panel, rubber insulation wool, polyester fiber felt , fiberglass wool, rock wool, aluminosilicate wool, phenolic foam insulation board, Extruded polystyrene insulation board(XPS), and other insulation wool materials and acoustic panels.. Manual cutting is the traditional way of cutting. Insulation cotton cutting machine compared to the traditional manual cutting what are the advantages?
1, some insulation materials will produce a certain amount of harm to the human body, such as glass fiber cotton will affect the lungs and respiratory tract, and may cause contact dermatitis, manual cutting when the need to wear protective clothing. Insulation cotton cutting machine reduces the artificial contact with the material, reducing the harm to the human body.
2, the manual cutting of the precision reading is relatively low, manual cutting when the sample is placed on the material, and then cut with a wallpaper knife extended sample, the cutting edge is not neat and easy to pull, affecting the beauty and accuracy of the installation. Insulation cotton cutting machine is CNC oscillating knife cutting machine, vibration knife cutting machine using high-frequency vibration knife cutting insulation cotton, cutting high precision, and cutting the edges clean and neat smooth.
3, the cost of manual cutting insulation cotton is relatively high, the efficiency is relatively slow. Glass fiber wool, for example, vibrating knife cutting machine can cut ten squares a day, if the manual cutting ten squares, it takes three people to work two days, insulation cotton cutting machine to improve the processing efficiency, reduce labor costs. Fourth, insulation cotton cutting machine can be optional automatic feeding table, the machine can automatically pull the material forward to achieve continuous cutting of the coil.
4, Oscillating knife cutting machine using vacuum adsorption fixed material, vacuum adsorption automatic start and stop.
In addition to the insulation cotton material, Deveup intelligent oscillating knife cutting machine can also cut EVA foam, EPE foam, PE foam, polyurethane fiber cotton, packing carton, corrugated carton, honeycomb cardboard, hollow board, glass fiber, carbon fiber, aramid fiber, leather, fabric and other flexible materials with fast speed and easy operation without mold. Just import the CAD drawing into the machine cutting software, the software will automatically optimize the layout, one key cutting, save time and effort.
Machine Details:
Colorful & touch control operation panel, with more intuitive operation interface, which can directly input processing data, set processing speed and knife depth, support screen automatic protection, and protect processing data,feature-rich and user-friendly operation
A variety of tool combinations, equipped with intelligent tools interchange system, can cut different materials to achieve different tasks, and multiple tool heads can work individually or in concert. Powerful function, fast running speed, high processing accuracy, truly multi-purpose machine.
Our machine frame/bed is characterized by high weight, strong load-bearing capacity and good stability, and the use of imported gantry machining centers ensures the accuracy and stability of the oscillating knife cutting machine at high speed. We guarantee that the machine will not be deformed for 10 years.
The beam adopts the extrusion process of aviation aluminum alloy die, which ensures the stability and high precision of machine operation at high speed, especially suitable for some industries that require high precision, such as sealing gaskets
Imported famous brand helical rack pinion, quenching and hardening treatment. High precision, strong load-bearing capacity, smooth running at high speed and less noise.
Taiwan PMI 20mm high precision linear guide, high positioning accuracy, high repeatability. Low friction resistance, high rigidity four-way load design, high speed and long time operation to maintain high precision
Safety protection device. Highly sensitive collision avoidance system and red light brake system. When the machine is cutting at high speed, it can effectively protect safety of the operator.
The worktable is a high precision and strength aluminum honeycomb vacuum absorption worktable. Cooperate with high power vacuum pump to fix the material, it prevents the material from shifting during the cutting process.
Use top quality Japan Panasonic or Taiwan Delta servo motors and drivers. Strong power, long life, and high precision.
Machine operation software is feature-rich, supports multi-language, friendly operation, and has automatic optimization nesting function, which can help customers save raw materials to the greatest extent.
More Applications:
More Cutting Samples:
Our digital cutting machine is widely used in the insulation and soundproofing industry, advertising and decoration and packaging industry. It is equipped with interchangeable cutter heads to meet the different needs of customers for cutting different materials. Materials that can be cut include all kinds of insulation foam, acoustic panels, corrugated paper, chevron cardboard, car stickers, stickers, photo frame paper, KT board, gray board paper, honeycomb cardboard, acrylic board, PVC board, foam and so on.
Multi-functional cutting head design, highly integrated with multiple sets of processing tools, integrating interactive cutting, punching and marking/printing in one, realizing one-stop operation. Oscillating knife cutting tool, Creasing tool, V-shaped cutting(Slotting) tool and high-speed milling tool, it can cut a variety of materials such as polyester fiber(PET) acoustic panels, rubber insulation foam, phenolic foam insulation panels, 30 or 60 mm honeycomb cardboard, acrylic panels, corrugated cardboard, plastic corrugated cardboard, grey board paper, white cardboard, film, composite materials, leather, fabric, rubber sheets, EPE, EVA, aluminum composite panels, and foam KT boards, etc. The V-cut system can cut 5 different angles such as 45°, 30°, 22.5°, 15°, 0°, etc. Customers can choose the right configuration according to their needs.
Tools Introductions:
Package and Delivery:
FAQ:
1. Q: Are you a factory or Trading company?
A: We are a professional oscillating knife cutting machine production factory, we produce high-end quality CNC cutting machines.
2. Q: Can you customize the machine according to my needs?
A: Yes, we accept the customized machine, our company has an experienced professional design team, we can give you our professional suggestions according to your requirements and design a cost-effective machine for your needs.
3. Q: What is the difference between this knife cutting product and your laser cutting machine?
A: a. This knife cutting machine cut with vibrating blades, no laser, no pollution, and create a good working environment for workers.
b. Blade cutting can ensure the edge of material cutting smooth without burning.
4. Q: What's the warranty policy?
A:Standard warranty is 36 months upon delivery.
Main parts are free of charge(except consumable parts) when problems happened because of quality problem during this period.
Problems caused by wrong operate will also well-solved.
5. Q: Can I still get support after warranty?
A: Of course, We offers life-time technology support, you can always counting on our service.
6. Q: This is the first time I buy machine from China, what can you do for me?
A: We supply DDU service for the new buyers. This service means we will deliver machine directly to your factory.
Welcome to inquire, we will provide professional solutions!
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